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Material options
METHOD | MATERIAL | COST ($/sf) | TIME: file prep (hr) | TIME: fab (hr) | TIME: assembly (hr) | TIME: total | MATERIAL RECYCLABILITY | |
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Horizontal laser-cut topo - 25 layers | 1/16" chip with plywood base | $30 | 8 | 5 | 10 | 23 | yes | |
Horizontal laser-cut topo - 25 layers | 4ply museum | $62 | 8 | 5 | 10 | 23 | yes |
File preparation
- You'll need a file with horizontal contour lines at a vertical spacing that matches the thickness of your modeling material.
- If your base file contains contours at a different resolution, use the RhinoTerrain plugin (available in the Software folder on Goliath) to make a 3D mesh from the given contours.
- You can either:
- Contour the mesh and the buildings together,
- Then clean up the resulting contour curves (delete building contours which are below the surface of the topography, and remove topography curves which are inside buildings).
- Then clean up the resulting contour curves (delete building contours which are below the surface of the topography, and remove topography curves which are inside buildings).
- Or, use the drape command to create a NURBS surface from the topography mesh,
- Then use the buildings to make holes in the new NURBS surface,
- And use the new NURBS surface to trim away the subterranean parts of the buildings.
- Then contour it all together. By trimming the surfaces, you avoid having to trim the contours as in option (i).
- Contour the mesh and the buildings together,
- If your base file contains contours at a different resolution, use the RhinoTerrain plugin (available in the Software folder on Goliath) to make a 3D mesh from the given contours.
- Put the resulting contours on your CUT layer, then copy them up (along the positive Z axis) one level. Put the copies on your ETCH layer.
- Lay out each layer pair (one CUT, one ETCH) on laser bed-sized (18" x 32") sheets of material. Small layers can be nested inside larger ones to save material.
- Label your sheets to keep track of stacking order.
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